99%alumina:
1). 99% alumina heat compression molding,the alumina has been to improved insulation and mechanical strength.
2). The ceramics have no cracks,no burrs,no pinholes,no gaps,and no impurities, surface is smooth, dye absorption is passed.
3).Linear dimension tolerance ≤ ± 0.05mm, diameter tolerance ≤ ± 0.1mm, hole size distortion ≤ 0.05mm, circumference deformation size ≤ 0.1mm.
4). Insulation Resistance ≥ 100MΩ (have been checked by megohm in DC500V).
5). Dielectric Strength: AC2000V/50HZ/1min no breakdown phenomenon.
6). Linear expansion coefficient is slight,and less than 7.0 × 10-6mm /°C, and good for thermal shock performance.
7). Sintering temperature is 1750 °C, the use of a temperature not lower than 1100 °C, good corrosion resistance.
Alumina ceramic is kind of structural ceramics, with insulation resistance, voltage resistance, high strength, good thermal conductivity, dielectric loss, stable electrical performance characteristics. Used in electronic ceramic substrates, ceramic electrical insulation, vacuum devices, devices porcelain, spark plugs and other products. We can make the part by hot injection pressing, dry pressing, 200T isostatic pressing and extrusion productive technology etc. | ||||
Material | Unit | Steatite ceramics | 95% alumina ceramics | 99.5% alumina ceramics |
Density | G/cm3 | 2.7 | 3.65 | 3.85 |
Highest application temperature | °C | 1100 | 1500 | 1800 |
Bending strength | Mpa | 150 | 300 | 340 |
Compressive strength | Mpa | 900 | 3400 | 3600 |
Hardness | HV0.5 | 800 | 1800 | 2000 |
Insulation breakdown strength | KV/mm | 10 | 15-18 | 18 |
Processing technology | ||||
Process range (mm) | ||||
Outside Diameter | 1---300mm | |||
Inside Diameter | 0.5---300mm | |||
Length | 0.5---500mm | |||
Accuracy of working (mm) | ||||
Perpendicularity | 0.01 | |||
Concentricity | 0.01 | |||
Roundness | 0.005 | |||
Straightness | 0.005 | |||
Parallelism | 0.01 | |||
Planeness | 0.005 | |||
Roughness | 0.05 | |||
Fit clearance | 0.005 |
2. Advantages:
1).Great mechanical strength,High softening temperature
3).Good resistance to thermal impact.Small thermal expansion coefficient
5).Good chill and abrupt heat properties. Resistance to acid and alkali corrosion
3. Application:
1). Electric appliance industry
2). Automotive industry
3). Mechanical industry
4). Engineer industry
Chemical competent | Al2O3 | ≥99.5% |
SiO2 | <0.2% | |
Fe2O3 | <0.1% | |
Alkaline matter | <0.1% | |
Density | 3.9 g/cm3 | |
Hardness | 9 M | |
Water absorption | <0.1% | |
Ruptures trength | >2000kg/cm2 | |
Gas tightness |
Kept for ten minutes at negative pressure of 1.3Kpa. The pressure drop is less than 0.3Kpa. |
|
Thermal tolerance |
Insert the pipe into the furnace at a depth of 20mm. Heat to 1600ºC and maintain for 30 minutes. |
|
Alkali tolerance |
In the Na2CO3 solution of 2N concentration, boil for 15 hours with the weight loss not greater than 20mg/dm2. |
|
Volume resistance | >9*10(5) Ω·cm/1600ºC | |
Breakdown voltage | 20kv/cm | |
Expansion coefficient | 8*10(-8) | |
Temperature for use | Long-term: 1600ºC Short-term: 1800ºC | |
Chill and abrupt heat | 1500ºC~room temperature not cracking thrice. |
Precision of manufacture | |
Dimensional accuracy | Up to 0.001mm |
Smoothness | Highest possible mirror |
Concentricity | Up to 0.003mm |
Parallelism | Up to 0.002mm |
The inner hole tolerance | The minimum 0.005mm |
Straight flute | The narrowest 0.1x100mm |
The thickness of the size | Minimum to 0.02mm |
The screw thread | Minimum internal thread M2 |
Cylindricity | Up to 0.004mm |
The linear tolerance | Up to 0.001mm |
The smallest aperture | The minimum 0.07mm |
Precision process | CNC maching,grinding,lapping |
Surface finish | Glazed,polishing or metallized |
Visual quality: 1. No cracks, no dark dots, no contamination and sharp edges; 2. Evenly distributed glaze with very smooth surface |
|
Customization & Machining Service
As a professional manufacturer of industrial ceramic components.We can custom the sepcial specifications of ceramic sheet,plates,block or other ceramic parts.High quality,Factory price, on-time delivery, High composition of ceramics
FAQ
1. Monthly Capacity: 50,000-60,000 pcs;
2. Material: OEM or as per your suggestion;
3. Lead time: about 7-10 days, pls confirm the quantities required;
4. Incoterm: FOB, CFR, CIF;
5. Delivery Cost: It is determinated by the destination port;
6. Payment Term: PayPal; T/T; L/C.
7. Shipment: by sea, by air, by courier, by post, etc.
Feedback
1. For any query or doubt, please contact us firstly, we will update with you soon;
2. For any other satisfaction, please also feedback to us, which could improve our service better and better.
For more information about ceramics parts,please contact our engineers in time >>> |
Dynamic information Ceramic technology FAQ Ceramice exhibition
Ceramics quality Ceramics technical Ceramice after-sale Customer witness Patent certificate
Ceramic flange Ceramic bushing Ceramic plunger Ceramic pump valve