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Alumina ceramic
Alumina ceramic disc with high temperature wear resistance precise technical alumina discs
  • Brand:Mingrui
  • Material:Alumina ceramic
  • Precision:0.001mm
  • Features:Heat resistance High purity
  • Color:White Blue Ivory Black etc.
  • Customized:Yes

Alumina Ceramic Disc With High Temperature Wear Resistance Precise Technical Alumina Discs

High precision Alumina Ceramic Parts

Mingrui technology ceramic discs are made of alumina in different sizes (diameter, thickness) and different properties (pore diameter, hydrophilic, lipophilic).Enhance performance and product life by using the material best suited to your application.
 
Disc characteristics:
Sizes (standard) imperial and metric: 25 – 50.8 mm (1”-2”) diameter with 2 – 7.5 mm thickness
Standard deviations for all sizes: +/- 0.1mm Other sizes up to 101.6 mm (4”) with thicknesses up to 10 mm on request
Discs can be polished on one side (Ra < 0,1 µm)
Material: α-Al2O3 (high quality alpha alumina, >99%)
Available modifications: Oil wet (hydrophobized) discs
Special coatings on request: γ-Al2O3 (3-5 nm), meso-TiO2 (3.5-15 nm), micro-TiO2 (≈1.0nm), Silica (<0.5 nm)
 
Limits of operation:
Temperature: 1750 °C (exceptions: hydrophobic discs, certain coated discs)
Pressure: Depending on morphology
Temperature, pressure en pH values are influenced by type of solvent/ medium during use.
 
 
Mean pore size/diameter availability:
50 nm (0.05 micron) with theoretical entry pressure 57,6BAR (835 PSI)
80 nm (0.08 micron) with theoretical entry pressure 35,5 BAR (507PSI)
150 nm (0.15 micron) with theoretical entry pressure 18,9BAR (275PSI)

 
High purity alumina ceramics:
99.99% Alumina ceramic; 99.9% Alumina ceramic

Ordinary alumina ceramics:
99.7% Alumina ceramic,99.5% Alumina ceramic,99% Alumina ceramic,97% Alumina ceramic,96% Alumina ceramic,95% Alumina ceramic.

Alumina reliability:
Better wear resistance
Higher volume resistivity
Greater mechanical strength
More chemically inert
...

 

Ceramic Precision Process:
Raw materials-Molding process - Sintering - Machining & Grinding - Quality Inspector
Precision of manufacture
Dimensional accuracy Up to 0.001mm
Smoothness Highest possible mirror
Concentricity Up to 0.003mm
Parallelism Up to 0.002mm
The inner hole tolerance The minimum  0.005mm
Straight flute The narrowest 0.1x100mm
The thickness of the size Minimum to 0.02mm
The screw thread Minimum internal thread M2
Cylindricity Up to 0.004mm
The linear tolerance Up to 0.001mm
The smallest aperture The minimum 0.07mm
Precision process CNC maching,grinding,lapping
Surface finish Glazed,polishing or metallized
Visual quality:
1. No cracks,  no dark dots, no contamination and sharp edges;
2. Evenly distributed glaze with very smooth surface




 
  Alumina Ceramic Parameter:
Properties Unit Alumina (AL2O3)
AL2O3≥95 AL2O3≥99 AL2O3≥99.5 AL2O3≥99.8
Volumetric density g/cm3 3.7 3.80-3.85 3.85 3.9
Hardness HRA≥ 86 88 88 88
Flexural Strength Mpa≥ 300 350 400 400
Maximum temperature 1500 1500 1500 1500
Line expansion coefficient ×10-6/℃ 7.5 8.2 8.2 8.2
Dielectric constant εr(20℃,1MHz) 9 9.2 9.2 9.2
Media loss tanδ×10-4,1MHz 3 2 2 2
Volumetric resistivity Ω·cm(20℃) 1013 1014 1014 1014
Breakdown strength KV/mm,DC≥ 20 20 20 20
Acidic resistance mg/cm2≤ 0.7 0.7 0.7 0.7
Alkaline resistance mg/cm2≤ 0.2 0.1 0.1 0.1
Abrasion resistance g/cm2≤ 0.2 0.1 0.1 0.1
Compressive strength Mpa≥ 2500 2500 2500 2800
Flexural Strength Mpa≥ 200 350 350 350
Elastic modulus Gpa 300 350 350 350
Poisson-Pine ratio   0.2 0.22 0.22 0.22
Thermalcoefficient W/m·K(20℃) 20 25 25 25

Customization & Machining Service:
As a professional manufacturer of industrial ceramic components.We can custom the sepcial specifications of alumina ceramic disc or other ceramic parts.High quality,Factory price, on-time delivery, High composition of ceramics

For more information about ceramics parts,please contact our engineers in time  >>>       
 

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