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Ceramic rod
Ceramic shaft rods with Insulation
  • Brand:Mingrui Ceramic
  • Material:Alumina Zirconia...
  • Precision:±0.001mm
  • Features:High precision electric insulation
  • Color:Can be customized
  • Customized:Mingrui ceramics can be customized according to customer requirements

Ceramic Shaft Rod with Insulation

Brief Introduction:
Shaft is a cylindrical object that runs between the bearings or the wheels or the gears, but there are also a few square ones.A shaft is a mechanical part that supports a rotating part and rotates with it to transmit motion, torque, or bending moment.It is generally round and rod-shaped with different diameters.The rotating parts of the machine are mounted on shafts.

Ceramic shaft rod has the characteristics of high temperature resistance, cold resistance, wear resistance, corrosion resistance, electromagnetic insulation, non-oil self-lubrication, high speed and so on.It is widely used in aviation, aerospace, navigation, petroleum, chemical industry, automobile, electronic equipment, metallurgy, electric power, textile, pump, medical equipment, scientific research, national defense and military and other fields. It is a high-tech product for the application of new materials.

 

Properties Unit Alumina (AL2O3) Zirconia(ZrO2)
AL2O3≥95 AL2O3≥99 AL2O3≥99.5 AL2O3≥99.8 ZTA YTZ
Volumetric density g/cm3 3.7 3.80-3.85 3.85 3.9 3.8-4.6 6
Hardness HRA≥ 86 88 88 88 86-88 88-90
Flexural Strength Mpa≥ 300 350 400 400 172-450 900
Maximum temperature 1500 1500 1500 1500 1400-1500 1500
Line expansion coefficient ×10-6/℃ 7.5 8.2 8.2 8.2    
Dielectric constant εr(20℃,1MHz) 9 9.2 9.2 9.2    
Media loss tanδ×10-4,1MHz 3 2 2 2    
Volumetric resistivity Ω·cm(20℃) 1013 1014 1014 1014 1013 1014
Breakdown strength KV/mm,DC≥ 20 20 20 20    
Acidic resistance mg/cm2≤ 0.7 0.7 0.7 0.7    
Alkaline resistance mg/cm2≤ 0.2 0.1 0.1 0.1    
Abrasion resistance g/cm2≤ 0.2 0.1 0.1 0.1    
Compressive strength Mpa≥ 2500 2500 2500 2800 2300-2900 2500
Flexural Strength Mpa≥ 200 350 350 350    
Elastic modulus Gpa 300 350 350 350    
Poisson-Pine ratio   0.2 0.22 0.22 0.22    
Thermalcoefficient W/m·K(20℃) 20 25 25 25    

The structural shape of the ceramic shaft rod:
Crank shafts, straight shafts, flexible shafts, solid shafts, hollow shafts, rigid shafts, flexible shafts (flexible shafts).

Precision of ceramic shaft rod:
Dimensional accuracy
1. The dimensional accuracy of ceramic shaft parts mainly refers to the diameter and length of the shaft dimensional accuracy.According to the requirements of use, the diameter of the main journal size accuracy is usually it6-it9 class, precision of the journal can reach IT5 class.

2. The surface roughness is different according to the precision degree of machinery, the running speed and the surface roughness requirements of shaft parts.Generally, the surface roughness Ra values of support journal are 0.63-0.16 microns.The surface roughness Ra values of mating journal are 2.5-0.63 microns.
 
Precision of manufacture
Dimensional accuracy Up to 0.001mm
Smoothness Highest possible mirror
Concentricity Up to 0.003mm
Parallelism Up to 0.002mm
The inner hole tolerance The minimum  0.005mm
Straight flute The narrowest 0.1x100mm
The thickness of the size Minimum to 0.02mm
The screw thread Minimum internal thread M2
Cylindricity Up to 0.004mm
The linear tolerance Up to 0.001mm
The smallest aperture The minimum 0.07mm
Precision process CNC maching,grinding,lapping
Surface finish Glazed,polishing or metallized
Visual quality:
1. No cracks,  no dark dots, no contamination and sharp edges;
2. Evenly distributed glaze with very smooth surface

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  1. 120.214.*.* - China/Henan - Ceramic rod

    69.243.*.* - America/Chicago - Ceramic tube

    140.233.*.* - America/New_York - Zirconia ceramic

    195.75.*.* - Europe/Madrid - Ceramic pin

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