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Ceramic structure parts

Ceramic Pipe Fitting High temperature resistant Insulated Alumina Ceramic Tube with Flange Ceramic Liner Pipe

  • Materials：Alumina (Al2O3)/ Zirconia(ZrO2) /Si3N4 /SiC
  • Sizes：Custom according to the drawings
  • Delivery times：2 -25 days(depends on the quantity)
  • Precision：Ra 0.1um tolerance: 0.001mm... etc
  • Features：Heat resistance / Wear resistance / High purity / Refractory / High Corrosion / Good Insulation

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+86181-2297-4730

E-mail

admin@cerampart.com

Ceramic Pipe Fitting High temperature resistant Insulated Alumina Ceramic Tube with Flange Ceramic Liner Pipe

 
Alumina ceramic flange pipes are suitable for a variety of specific working conditions due to their unique physical and chemical properties. The following are some of the main working conditions where alumina ceramic flange pipes are suitable:
 
Alumina ceramic flange pipes
Alumina ceramic flange pipes
 
High-temperature environment: Alumina ceramics have excellent high-temperature resistance and can maintain their structural stability and chemical inertness at extremely high temperatures. Therefore, alumina ceramic flange pipes are particularly suitable for working conditions that need to withstand high-temperature media, such as heat exchangers, thermal pipelines, high-temperature furnaces, etc.
 
Corrosive media: Alumina ceramics have good resistance to corrosive media such as various acids, alkalis, and salts, and are not easily corroded. This makes alumina ceramic flange pipes perform well in working conditions that handle corrosive chemicals, such as pipeline systems in the chemical, petroleum, and pharmaceutical industries.
 
Severe wear occasions: Due to the high hardness of alumina ceramics, alumina ceramic flange pipes can maintain a long service life in severe wear occasions. These occasions may include solid particle transportation, abrasive fluid processing, etc.
 
Electrical insulation requirements: Alumina ceramic is a good electrical insulation material, so alumina ceramic flange pipes are widely used in occasions where electrical insulation is required. For example, in the electronics, power and other industries, they are used for the connection and insulation of electrical equipment.
 
High purity requirements: Alumina ceramic flange pipes are not easy to contaminate the medium due to the high purity of the material itself, so they are also used in working conditions that require high-purity media (such as semiconductor manufacturing, biomedicine, etc.).
 
High pressure occasions: Alumina ceramic flange pipes are carefully designed and manufactured to withstand high pressure. This makes it valuable for application in high-pressure pipeline systems, such as petrochemicals, natural gas transportation and other fields.
 
Vacuum or inert gas environment: Alumina ceramic flange pipes are also suitable for vacuum systems or environments that require inert gas protection, because they do not react chemically with these environments and do not release harmful gases.
 
In summary, alumina ceramic flange pipes have broad application prospects in a variety of specific working conditions due to their excellent properties such as high temperature resistance, corrosion resistance, wear resistance, and electrical insulation. However, in specific applications, it is also necessary to select appropriate alumina ceramic materials, specifications and connection methods according to the specific requirements of the working conditions.

ceramic pipe fitting  most cost effective wear resistant for elbow and tee

ceramic pipe fitting  use paste, welding or dovetail to fix wear-resistant ceramic on the inner wall of the pipe, forming a strong anti abrasion layer. With superior wear resistance it has been widely used in industrial enterprises pneumatic conveying, hydraulic transmission system, especially the erosion site of the elbow, tee, and distributor. It is one of the best channels with its cost effective.

 

Suitable medium

Solid particles such as coal powder, ash, slag and slurry, such as coal slurry, slag, and liquid aluminum.

Application

Widely used in metallurgy, mining, electricity, coal, petrochemical and other industries, gas solid, liquid solid conveyor system, especially for serious damage occurs on the elbow, three links.



Product Features:

Excellent wear resistance

Adopting alumina ceramics as liner, the lifetime of the pipe is above 10 times than normal hardened steel.

Corrosion resistance  

Alumina ceramic has advantages of seawater erosion, acid and alkali resistance, also scaling protection.

Friction promotion

Inner surface smooth and without erosion, the inner smoothness of pipes is superior to any other metal pipes.

Using temperature

The SHP-P compound pipe can be long time running under a temperature range of -50--800℃.

Light weight

The weight of SHP-P compound pipe is just arriving at half of casting stone pipe and approximately 50% of alloy pipe. With advantages of wear and corrosion resistance, the lifetime of SHP pipe is outstandingly longer than other wear resistant pipes hereby the cost of assembly and running is largely reduced.

Easily assembly

Due to its light weight and good weld ability, it can be assembled easily with welding or flange connection and remarkably reduce the fixing cost. 
 

Delivery: 
Custom OEM will be shipped within 15 days after determining the parameters  
The samples will be shipped within 3 days
Quick Delivery Via Fedex,DHL,UPS,TNT Etc.
Support customer to designate shipping company
For more informations （the price,delivery time,moq etc）about the ceramic plates, please contact us or email:admin@cerampart.com

Machining process
Raw materials-Molding process - Sintering - Machining & Grinding - Quality Inspector

Mingrui ceramic parts property
· Flexural strength · Chemical resistance · Electrical insulation · Corrosion resistance · Dielectric strength
· Wear resistance · Temperature resistance · Thermal conductivity · High voltage · Hardness...
Ceramic materials(include but not limited belows)
· 95%--99.99% Alumina (Al2O3)   · Silicon Carbide   · Silicon Nitride  · TTZ: Magnesia partially stabilized Zirconia (ZrO2)
· YTZP: Yttria partially stabilized Zirconia (ZrO2)   · ZDY: Yttria fully stabilized Zirconia (ZrO2)...

 
Al 2O 3		 ZrO2/Y2O3 ZrO2/MgO MgO SiC Si3N4 Reaction sintered Si3N4 Hot pressed ALN
Physical properties                
Density (g/cm3) 3,9 5,9 5,75 3,58 3,2 3,27 3,29 3,26
Molecular weight (g/mole) 102 - - 40,4 40,1 140 140 41
Maximum service temperature air (°C) 1700- 1800 1500 1000 2200 1500 1200- 1500 1100- 1600 1000- 1800
Mechanical properties                
Hardness (Mohs) 9 - - 5,5 9 - - 7
Modulus of elasticity (GPa) 300-400 200 200 250-300 420 170-220 280-310 318
Poisson's ratio 0,25 - - 0,18 0,14 0,25-0,26 0,27 0,25
Fracture toughness (MPa.m1/2) 2-3 7-13 6-10 - 2,5-3,5 3,5-5 6,1 4,5
Electrical properties                
Dielectric constant 9-10 - - 9-10 - 10 10 9,2
Electrical resistivity at 20°C (Ohm.cm) >10 14 10 13-10 14 >10 10 - 10 2-10 6 >10 7 10 12- 10 15 >10 14
Dielectric strength (kV/mm) 10-20 9 2-10 - - - - 15
Thermal properties                
Specific heat (J/K/kg) 900 400-500 420 870-880 750 690 680-800 800
Thermal conductivity (W/m/K) at 20°C 26-35 2,2-3,2 1,5-2,5 40-50 63-155 9-30 15-43 180
Coefficient of thermal expansion ( 10-6) from 20 to 1000°C 8-9 10-11 5-16 10-13 4-5 3 3,3 4,4-5,3
Melting point (°C) 2050 2590 - 2800 2500 1900 1900 2200

 

Customization & Machining Service:
As a ceramic parts manufacturer,us offer a wide of the ceramic specification,and customized&machinables. Get a Quote On Your Customized Now!!  or up a files by EMAIL.

Our Custom Capabilities:
1.High Purity Martoxid Powder
2.OEM Support, More Than 10 Technicians With 5-Year R&D Experience
3.35000 ㎡workshop, annual output could reach hundred million pieces.
4.All crafts are inspected strictly based on drawings,checked each month.
5.Best Service And Quick Delivery Via Fedex,DHL,UPS,TNT Etc.
 		  
Technical reference of manufacture
Dimensional accuracy Up to 0.001mm
Concentricity Up to 0.003mm
Parallelism Up to 0.002mm
The inner hole tolerance The minimum  0.005mm
Straight flute The narrowest 0.1x100mm
The thickness of the size Minimum to 0.02mm
The screw thread Minimum internal thread M2
Cylindricity Up to 0.004mm
The linear tolerance Up to 0.001mm
The smallest aperture The minimum 0.07mm
Precision process CNC maching,grinding,lapping
Surface finish Glazed,polishing or metallized
 


FAQ
1. Monthly Capacity: 50,000-60,000 pcs;
2. Material: OEM or as per your suggestion;
3. Lead time: about 7-20 days, pls confirm the quantities required;
4. Incoterm: FOB, CFR, CIF;
5. Delivery Cost: It is determinated by the destination port;
6. Payment Term: PayPal; T/T; L/C.
7. Shipment: by sea, by air, by courier, by post, etc.
 
Feedback
1. For any query or doubt, please contact us firstly, we will update with you soon;
2. For any other satisfaction, please also feedback to us, which could improve our service better and better.

For more information about ceramics parts,please contact our engineers in time  >>>       
 

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Dongguan Mingrui Ceramic Technology Co., Ltd.
TEL：+8618122974730
MB：+86 181 2297 4730 Tel：+86 746 3386888
Skype：+86 181 2297 4730
Email：admin@cerampart.com
ADD：No. 21, Chuangxing Road, Shangsha Second Industrial Zone, Chang'an Town, Dongguan City