Wear ceramic components abrasive resistant ceramic part hardness strength and good heat resistance Wear ceramic component

Wear resistant ceramic components have best abrasion resistant performace due to the hardness and abrasion resisting of wear ceramic materials is more strength than most metals.
 
Advanced structural ceramic materials have high hardness and good wear resistance, high temperature resistance, oxidation resistance, excellent abrasion resistance, low expansion coefficient and corrosion resistance, and which wear ceramic component parts have been applied in some industrial fields.such as Silicon Nitride (Si3N4),Silicon Carbide (SiC) Ceramics, Zirconia Ceramics ,Alumina Ceramics,Boron Nitride Ceramics...
 
The performance of the wear resisting ceramic components and abrasion ceramic parts

1. The hardness
Wear ceramic components rockwell hardness of HRA 80-90, hardness second only to diamond, far more than the wear resistance of wear-resistant steel and stainless steel.

2. Excellent wear resistance
Its wear resistance is 266 times that of manganese steel and 171.5 times that of high chromium cast iron.Under the same working condition, the service life of the abrasion ceramic parts can be extended at least ten times.

3. Light weight
Its density is 3.6-3.9g/cm3, only half of that of steel, wear ceramic component can greatly reduce equipment load.

4. Firm bonding and good heat resistance
Wear-resistant ceramic parts are best glued with high strength ceramic component structure to ensure that the ceramic will not fall off during long-term operation at high temperature.

The some applications of the wear resistant ceramic components

Specification: 1. Refractory, High Temperature Resistance, Maximum Used Temperature: 1800 ºC (3272ºF)... 2. Hardness Strength Up To Mohs 9.0; HRA 80-90, Wear Resistance wear rate 0.68 mm3·m-2·h-1.... 3. High Voltage, Good Insulation Performance ,Electrical Resistivity Up To 10∧14 Ohm.Cm... 4. High Polished Surface Up To Rz0.8(Ra0.1) ... 5. Superior Mechanical Strength, Max 10 MPa.m1/2 Fracture toughness, 6. Pressure Resistance, Max 2300MPa compressive strength... 7. Anti-High Corrosion Resistance, Such As Acid  Alkali Resistance... 8. Long Service Life... 9. Other excellent property Ceramic materials for wear ceramic parts: · 95%--99.99% Alumina (Al2O3)    · Silicon Carbide    · Silicon Nitride · TTZ: Magnesia partially stabilized Zirconia (ZrO2) · YTZP: Yttria partially stabilized Zirconia (ZrO2) · ZDY: Yttria fully stabilized Zirconia (ZrO2)

Custom and machining for wear resistant ceramic components
We can produce different sizes and shapes of the wear resistant ceramic component for specific applications to different custom products.Such as drilling, polishing, stripes, concave and convex, screw holes, metal parts position and so on.

Processing items: punching, external thread, internal thread, polishing, hollowing out, concave and convex, bending, etc. According to the customer requirement or the drawing.

Technical reference of manufacture Dimensional accuracy Up to 0.001mm Concentricity Up to 0.003mm Parallelism Up to 0.002mm The inner hole tolerance The minimum  0.005mm Straight flute The narrowest 0.1x100mm The thickness of the size Minimum to 0.02mm The screw thread Minimum internal thread M2 Cylindricity Up to 0.004mm The linear tolerance Up to 0.001mm The smallest aperture The minimum 0.07mm Precision process CNC maching,grinding,lapping Surface finish Glazed,polishing or metallized

The general specifications service 1. Factory price with a discounts 2. Fast shipment within 24 hours 3. In stocks for hot sales sizes 4. MOQ:1qty 5. Online service

The Custom service 1. Can be custom for special sizes by drawing 2. Can offer a samples within 2 days 3. The delivery time within 20 days after confirmed the order 4. Factory price and Senior ceramic engineer service 5. Online service

FAQ
1. Monthly Capacity: 50,000-60,000 pcs;
2. Material: OEM or as per your suggestion;
3. Lead time: about 7-20 days, pls confirm the quantities required;
4. Incoterm: FOB, CFR, CIF;
5. Delivery Cost: It is determinated by the destination port;
6. Payment Term: PayPal; T/T; L/C.
7. Shipment: by sea, by air, by courier, by post, etc.
 
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The some tips of the wear resistant ceramic components
Wear is ultimately caused by the material moving away from the worn surface, so the hardness of the ceramic material is no longer a predictive indicator of wear.The brittleness of ceramic materials directly affects the wear rate. With the increase of fracture toughness and hardness of ceramic materials, the wear rate of ceramics gradually decreases and the wear resistance becomes better.The wear rate of ceramics has a linear relationship with fracture toughness. The better the fracture toughness, the better the wear resistance of ceramics.The wear of ceramics is also closely related to the stress state of the surface. The smaller the boundary stress of ceramic fracture is, the more serious the wear of ceramics becomes under the same circumstance.