E-mail:admin@cerampart.com

Ceramic Ferrule Stud Welding Mechanical Low Thermal Shock Precision Ceramic Ferrules

  • Materials:Alumina (Al2O3)/ Zirconia(ZrO2) /Si3N4 /SiC ...etc
  • Sizes:Custom according to the drawings
  • Delivery times:2 -25 days(depends on the quantity)
  • Precision:Ra 0.1um tolerance: 0.001mm... etc
  • Features:Heat resistance / Wear resistance / High purity / Refractory / High Corrosion / Good Insulation...

Ceramic Ferrule Stud Welding Mechanical Low Thermal Shock Precision Ceramic Ferrules


Our ceramic ferrules can go from ambient temperature to weld temperature in a split second and resist cracking or exploding.  The use of a ferrule is required for stud welding in order to concentrate the heat and retain the molten metal at the base of the stud until it has cooled.  After cooling, the ferrule is broken off to reveal the weld.  The strength of the weld actually ends up being stronger than the stud itself.  Ferrules are needed in most applications where stud welding is prevalent. 

Our ceramic ferrules made from advance advance technical ceramics,like:95%--99.99% Alumina(Al2O3), Zirconia(ZrO2) ,Silicon Carbide,Silicon Nitride...etc which have a excellent Physical properties,Mechanical properties,Electrical properties,Thermal properties. Wear hardness strength resistance.

 

Advantages

* Outstanding Strength
* Uniform radiant burning
* Excellent thermal shock resistance
* Save up to 30~50% energy cost
* Burn without flame, high burning efficiency, low noise
* Reduce harmful gas such as CO, NOx, etc more than 90%


parts of us manufacturer sizes and shapes above(insluding but not limited above) Any other size are availabe, pls enquiry for the details.

STANDARD FERRULES

These standard ceramic ferrules are according to ISO 13918: 2008 Type UF, for shear connector welded to steel member in PA position.

It has following Benefits

1. Good concentricity and consistency. 

2. Excellent wear and heat resistance. 

3. High strength, endurability, and anti-aging performance. 

4. Extremely precise design as well as customized products.

 
The service
1. Support to offer a samples within 3-5 qty
2. The samples will be shipped within 1-3 days
3. Quick Delivery Via Fedex,DHL,UPS,TNT Etc.

4.  Ceramic manufacturer price, more discount
 
Customization:
As a manufacturer of ceramic parts, we offer customization of ceramic ferrules of special sizes and shapes.High Precision, Fast Delivery Time, High Composition (with test report).Get a Quote On Your Customized Now!!  or attachs a specifications by EMAIL.

     
Delivery: 
Custom OEM will be shipped within 15 days after determining the parameters  
The samples will be shipped within 1-3 days
Quick Delivery Via Fedex,DHL,UPS,TNT Etc.
Support customer to designate shipping company

For more informations (the price,delivery time,moq etc)about the ceramic plates, please contact us or email:admin@cerampart.com

Mingrui ceramic parts property
· Flexural strength · Chemical resistance · Electrical insulation · Corrosion resistance · Dielectric strength
· Wear resistance · Temperature resistance · Thermal conductivity · High voltage · Hardness...
Ceramic materials(include but not limited belows)
· 95%--99.99% Alumina (Al2O3)   · Silicon Carbide   · Silicon Nitride  · TTZ: Magnesia partially stabilized Zirconia (ZrO2)
· YTZP: Yttria partially stabilized Zirconia (ZrO2)   · ZDY: Yttria fully stabilized Zirconia (ZrO2)...

 

Al 23
ZrO2/Y2O3 ZrO2/MgO MgO SiC Si3N4 Reaction sintered Si3N4 Hot pressed ALN
Physical properties                
Density (g/cm3) 3,9 5,9 5,75 3,58 3,2 3,27 3,29 3,26
Molecular weight (g/mole) 102 - - 40,4 40,1 140 140 41
Maximum service temperature air (°C) 1700- 1800 1500 1000 2200 1500 1200- 1500 1100- 1600 1000- 1800
Mechanical properties                
Hardness (Mohs) 9 - - 5,5 9 - - 7
Modulus of elasticity (GPa) 300-400 200 200 250-300 420 170-220 280-310 318
Poisson's ratio 0,25 - - 0,18 0,14 0,25-0,26 0,27 0,25
Fracture toughness (MPa.m1/2) 2-3 7-13 6-10 - 2,5-3,5 3,5-5 6,1 4,5
Electrical properties                
Dielectric constant 9-10 - - 9-10 - 10 10 9,2
Electrical resistivity at 20°C (Ohm.cm) >10 14 10 13-10 14 >10 10 - 10 2-10 6 >10 7 10 12- 10 15 >10 14
Dielectric strength (kV/mm) 10-20 9 2-10 - - - - 15
Thermal properties                
Specific heat (J/K/kg) 900 400-500 420 870-880 750 690 680-800 800
Thermal conductivity (W/m/K) at 20°C 26-35 2,2-3,2 1,5-2,5 40-50 63-155 9-30 15-43 180
Coefficient of thermal expansion ( 10-6) from 20 to 1000°C 8-9 10-11 5-16 10-13 4-5 3 3,3 4,4-5,3
Melting point (°C) 2050 2590 - 2800 2500 1900 1900 2200

 

Customization & Machining Service:
As a ceramic parts manufacturer,us offer a wide of the ceramic specification,and customized&machinables. Get a Quote On Your Customized Now!!  or up a files by EMAIL.

Our Custom Capabilities:
1.High Purity Martoxid Powder
2.OEM Support, More Than 10 Technicians With 5-Year R&D Experience
3.35000 ㎡workshop, annual output could reach hundred million pieces.
4.All crafts are inspected strictly based on drawings,checked each month.
5.Best Service And Quick Delivery Via Fedex,DHL,UPS,TNT Etc.

 
 
Technical reference of manufacture
Dimensional accuracy Up to 0.001mm
Concentricity Up to 0.003mm
Parallelism Up to 0.002mm
The inner hole tolerance The minimum  0.005mm
Straight flute The narrowest 0.1x100mm
The thickness of the size Minimum to 0.02mm
The screw thread Minimum internal thread M2
Cylindricity Up to 0.004mm
The linear tolerance Up to 0.001mm
The smallest aperture The minimum 0.07mm
Precision process CNC maching,grinding,lapping
Surface finish Glazed,polishing or metallized


FAQ
1. Monthly Capacity: 50,000-60,000 pcs;
2. Material: OEM or as per your suggestion;
3. Lead time: about 7-20 days, pls confirm the quantities required;
4. Incoterm: FOB, CFR, CIF;
5. Delivery Cost: It is determinated by the destination port;
6. Payment Term: PayPal; T/T; L/C.
7. Shipment: by sea, by air, by courier, by post, etc.
 
Feedback
1. For any query or doubt, please contact us firstly, we will update with you soon;
2. For any other satisfaction, please also feedback to us, which could improve our service better and better.

For more information about ceramics parts,please contact our engineers in time  >>>       
 
 

Top

Dongguan Mingrui Ceramic Technology Co., Ltd.
TEL:+8618122974730
MB:+86 181 2297 4730 Tel:+86 746 3386888
Skype:+86 181 2297 4730
Email:admin@cerampart.com
ADD:No. 21, Chuangxing Road, Shangsha Second Industrial Zone, Chang'an Town, Dongguan City