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Custom Precision Zirconia Ceramic Component for Photovoltaic

  • Materials:Alumina (Al2O3)/ Zirconia(ZrO2) /Si3N4 /SiC ...etc
  • Sizes:Custom according to the drawings
  • Delivery times:2 -25 days(depends on the quantity)
  • Precision:Ra 0.1um tolerance: 0.001mm... etc
  • Features:Heat resistance / Wear resistance / High purity / Refractory / High Corrosion / Good Insulation
Custom Precision Zirconia Ceramic Component for Photovoltaic
 

To reduce and/or eliminate damage to wafers during the process steps and during transport to and from the various devices, the wafers are carried on carrier devices or [Ceramic wafer carrier ". The wafer boats are necessarily subjected to the same corrosive chemicals and/or high temperatures under which the wafers are processed. In addition, after wafer processing, the wafer boats are themselves subjected to chemical cleaning processes to remove any particulates and/or other impurities to avoid contamination of any subsequent wafer batches.
 
Formats of various Ceramic wafer carrier are well know in the art and may differ depending on the size and nature of the wafer (e.g., diameters ranging from 100 mm to 500 mm and thicknesses of about 0.15 to about 1.5 mm) and/or the structures of the processing equipment into which the wafers are placed. For example, horizontal wafer boats are used in processes that involve horizontal oxidation furnaces, and vertical wafer boats in processes that involve vertical furnaces.
 
In conventional practice, a Ceramic wafer carrier is fabricated from a single material. In part this had been considered necessary to eliminate the possibility of a high movement of tolerances under the extreme temperature and chemical conditions, which would result in damage to the boat and/or, more significantly, cause damage to the wafers that are carried on the boat.

Materials:

Property Alumina  Property Zirconia
Bulk density(g/cm3) 3.85-3.93 The density (g/cm3) 6.05
Hardness(HRA≥) 86 Bibulous rate(%) 0
Bending strength(Mpa≥) 300 Thermal expansion coefficient(10-6 /k) 10.5
Maximum service temperature(℃) 1500 Young's modulus of elasticity(Gpa) 210
Linear expansion coefficient(×10-6/℃) 7.15-7.67 Poisson's ratio(/) 0.3
Dielectric constant(εr(20℃,1MHz)) 9.21 Hardness (MPa) 1200
Dielectric loss(tanδ×10-4,1MHz) 2.5 Bending strength (MPa) 950
Volume resistivity(Ω·cm(100℃)) 9.2*1016 The bending strength (MPa) 210
The compressive strength(Mpa≥) 2500 Compressive strength (MPa) 2000
Flexural strength(Mpa≥) 200 Fracture toughness(Mpa.m1/2) 10
Modulus of elasticity(Gpa) 300 Thermal conductivity (W/m.k) 2
Poisson's ratio 0.2 Specific resistivity(Ω.mm2/m) >1015
Thermal conductivity Coefficient(W/m·K(20℃)) 20 Maximum service temperature(℃) 1350
Dc breakdown strength 43.7 Acid and alkali corrosion resistance(/) strength
Tensile seal strength(Mpa) 104.4    


Dimensional accuracy Up to 0.001mm
Smoothness Highest possible mirror
Concentricity Up to 0.003mm
Parallelism Up to 0.002mm
The inner hole tolerance The minimum  0.005mm
Straight flute The narrowest 0.1x100mm
The thickness of the size Minimum to 0.02mm
The screw thread Minimum internal thread M2
Cylindricity Up to 0.004mm
The linear tolerance Up to 0.001mm
The smallest aperture The minimum 0.07mm
Visual quality:
1. No cracks,  no dark dots, no contamination and sharp edges;
2. Evenly distributed glaze with very smooth surface

Properties :

1. High Hardness wear resistance
2. High precision
3. Good mechanical strength
4. High temperature and chemical resistance
5. Electric insulation
6. Low thermal expansion
7. Smooth surface finish
8. Thermal Shock Resistance 


Material :  
1. Alumina ceramic
2. Zirconia ceramic
3. Silicone carbide
4. Silicone nitride
Lead-time: 20-30 days for mass production, 7-15 days for samples.
 
Us can be based on customer drawings and requirements to provide non-standard ceramic accessories and provide related solutions.
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Dongguan Mingrui Ceramic Technology Co., Ltd.
TEL:+8618122974730
MB:+86 181 2297 4730 Tel:+86 746 3386888
Skype:+86 181 2297 4730
Email:admin@cerampart.com
ADD:No. 21, Chuangxing Road, Shangsha Second Industrial Zone, Chang'an Town, Dongguan City