E-mail：admin@cerampart.com

Ceramic mould injection part

Injection molding Screws High fracture toughness High bending strength ceramic screws

  • Materials：Alumina (Al2O3)/ Zirconia(ZrO2) /Si3N4 /SiC ...etc
  • Sizes：Custom according to the drawings
  • Delivery times：2 -25 days(depends on the quantity)
  • Precision：Ra 0.1um tolerance: 0.001mm... etc
  • Features：Heat resistance / Wear resistance / High purity / Refractory / High Corrosion / Good Insulation

Hotline

+86181-2297-4730

E-mail

admin@cerampart.com

Injection molding Screws High fracture toughness High bending strength ceramic screws


Custom Alumina Zirconia ceramic mould injection parts

High precision Alumina Zirconia Ceramic Mould Injection Parts OEM


Ceramic molding Screws for injection machine has a series of good properties,such as high strength,good fracture toughness,high density,good abrasion resistance,high hardness and so on.Zirconia ceramics can be used as good abrasive and efficient grinding media.
 
These injection ceramic molding Screws possess excellent strength and toughness, high hardness, and super corrosion resistance, are suitable for halogen free and high glass fibre polymer material extrusion screw in severe wear and corrosion environment.
 
The injection ceramic molding Screws can be widely used in PE，PC，PA，PS，PMMA, ABS, PVC, PSU, POM, injection molding.
 


The main materials of the injection ceramic srew:
· 95%--99.99% Alumina (Al2O3)   
· Silicon Carbide   
· Silicon Nitride
· TTZ: Magnesia partially stabilized Zirconia (ZrO2)
· YTZP: Yttria partially stabilized Zirconia (ZrO2)
· ZDY: Yttria fully stabilized Zirconia (ZrO2)

Features:
1. Refractory, High Temperature Resistance, Maximum Used Temperature: 1800 ºC (3272ºF)...
2. Hardness Strength, Wear Resistance Up To Mohz 9.0; HRA 80-90...
3. High Voltage, Good Insulation Performance ,Electrical Resistivity Up To 10∧14 Ohm.Cm...
4. High Polished Surface Up To Rz0.8(Ra0.1) ...
5. Superior Mechanical Strength, Max 10 MPa.m1/2 Fracture toughness,
6. Pressure Resistance, Max 2300MPa compressive strength...
7. Anti-High Corrosion Resistance, Such As Acid  Alkali Resistance...
8. Long Service Life...
9. Other excellent property

Parts of ue oem dimensions(include but not limited belows)
Amount of injecton (g) Screw diameter X length(mm)  Barrel diameter X length  (mm)                              
30-90 Φ30x90 Φ85x860
60-125 Φ35x910 Φ85x860
100-150 Φ38x935 Φ95x900
125-160 Φ40x980 Φ95x910
125-300 Φ42x1030 Φ105x8880
250-400 Φ45x1210 Φ115x1165
300-500 Φ50x1300 Φ125x1260
450-600 Φ55x1335 Φ130x1320
500-700 Φ56x1350 Φ130x1350
500-700 Φ60x1380 Φ140x1350
650-800 Φ65x1415 Φ150x1420
700-1000 Φ70x1790 Φ160x1685
800-1250 Φ75x1825 Φ170x1725
1000-1500 Φ80x2000 Φ180x1805
1250-2000 Φ85x2300 Φ190x1900
2000-3000 Φ90x2700 Φ210x2000
2500-5000 Φ100x2600 Φ230x2405
3000-6000 Φ110x2600 Φ256x2590
4000-10000 Φ120x2800 Φ256x2800
6000-8000 Φ130x3010 Φ256x2970
8000-10000 Φ145x3010 Φ256x3200
10000-15000 Φ160x3500 Φ270x3200
13000-25000 Φ170x3415 Φ317x3380
The length, thickness , diameter and shape of the ceramic plates are customized.

Delivery: 
Custom OEM will be shipped within 15 days after determining the parameters  
The samples will be shipped within 3 days
Quick Delivery Via Fedex,DHL,UPS,TNT Etc.
Support customer to designate shipping company
For more informations （the price,delivery time,moq etc）about the ceramic plates, please contact us or email:admin@cerampart.com

Machining process
Raw materials-Molding process - Sintering - Machining & Grinding - Quality Inspector

Mingrui ceramic parts property
· Flexural strength · Chemical resistance · Electrical insulation · Corrosion resistance · Dielectric strength
· Wear resistance · Temperature resistance · Thermal conductivity · High voltage · Hardness...
Ceramic materials(include but not limited belows)
· 95%--99.99% Alumina (Al2O3)   · Silicon Carbide   · Silicon Nitride  · TTZ: Magnesia partially stabilized Zirconia (ZrO2)
· YTZP: Yttria partially stabilized Zirconia (ZrO2)   · ZDY: Yttria fully stabilized Zirconia (ZrO2)...

 
Al 2O 3		 ZrO2/Y2O3 ZrO2/MgO MgO SiC Si3N4 Reaction sintered Si3N4 Hot pressed ALN
Physical properties                
Density (g/cm3) 3,9 5,9 5,75 3,58 3,2 3,27 3,29 3,26
Molecular weight (g/mole) 102 - - 40,4 40,1 140 140 41
Maximum service temperature air (°C) 1700- 1800 1500 1000 2200 1500 1200- 1500 1100- 1600 1000- 1800
Mechanical properties                
Hardness (Mohs) 9 - - 5,5 9 - - 7
Modulus of elasticity (GPa) 300-400 200 200 250-300 420 170-220 280-310 318
Poisson's ratio 0,25 - - 0,18 0,14 0,25-0,26 0,27 0,25
Fracture toughness (MPa.m1/2) 2-3 7-13 6-10 - 2,5-3,5 3,5-5 6,1 4,5
Electrical properties                
Dielectric constant 9-10 - - 9-10 - 10 10 9,2
Electrical resistivity at 20°C (Ohm.cm) >10 14 10 13-10 14 >10 10 - 10 2-10 6 >10 7 10 12- 10 15 >10 14
Dielectric strength (kV/mm) 10-20 9 2-10 - - - - 15
Thermal properties                
Specific heat (J/K/kg) 900 400-500 420 870-880 750 690 680-800 800
Thermal conductivity (W/m/K) at 20°C 26-35 2,2-3,2 1,5-2,5 40-50 63-155 9-30 15-43 180
Coefficient of thermal expansion ( 10-6) from 20 to 1000°C 8-9 10-11 5-16 10-13 4-5 3 3,3 4,4-5,3
Melting point (°C) 2050 2590 - 2800 2500 1900 1900 2200

 

Customization & Machining Service:
As a ceramic parts manufacturer,us offer a wide of the ceramic specification,and customized&machinables. Get a Quote On Your Customized Now!!  or up a files by EMAIL.

Our Custom Capabilities:
1.High Purity Martoxid Powder
2.OEM Support, More Than 10 Technicians With 5-Year R&D Experience
3.35000 ㎡workshop, annual output could reach hundred million pieces.
4.All crafts are inspected strictly based on drawings,checked each month.
5.Best Service And Quick Delivery Via Fedex,DHL,UPS,TNT Etc.
 		  
Technical reference of manufacture
Dimensional accuracy Up to 0.001mm
Concentricity Up to 0.003mm
Parallelism Up to 0.002mm
The inner hole tolerance The minimum  0.005mm
Straight flute The narrowest 0.1x100mm
The thickness of the size Minimum to 0.02mm
The screw thread Minimum internal thread M2
Cylindricity Up to 0.004mm
The linear tolerance Up to 0.001mm
The smallest aperture The minimum 0.07mm
Precision process CNC maching,grinding,lapping
Surface finish Glazed,polishing or metallized
 


FAQ
1. Monthly Capacity: 50,000-60,000 pcs;
2. Material: OEM or as per your suggestion;
3. Lead time: about 7-20 days, pls confirm the quantities required;
4. Incoterm: FOB, CFR, CIF;
5. Delivery Cost: It is determinated by the destination port;
6. Payment Term: PayPal; T/T; L/C.
7. Shipment: by sea, by air, by courier, by post, etc.
 
Feedback
1. For any query or doubt, please contact us firstly, we will update with you soon;
2. For any other satisfaction, please also feedback to us, which could improve our service better and better.

For more information about ceramics parts,please contact our engineers in time  >>>       
 
 
Top

Dongguan Mingrui Ceramic Technology Co., Ltd.
TEL：+8618122974730
MB：+86 181 2297 4730 Tel：+86 746 3386888
Skype：+86 181 2297 4730
Email：admin@cerampart.com
ADD：No. 21, Chuangxing Road, Shangsha Second Industrial Zone, Chang'an Town, Dongguan City